A helicopter installation team completed a major milestone in a climate control improvement project at Pella’s Sioux Center facility last week, lifting 36 rooftop units onto the building in less than 75 minutes.
The operation, which drew a crowd of employees, families, and community members, is part of a larger project designed to improve temperature consistency and overall comfort throughout the manufacturing facility.
“Ultimately, the safety and well-being of our team members is our top priority. The climate control initiative represents a meaningful investment in our team members and the environment they work in every day,” said Sioux Center Plant Manager Matt Mellema.
Historic Helicopter Performs Precision Work
The lift operation was conducted by Midwest Helicopter Airways, a suburban Chicago-based company with more than 50 years of heavy-lifting experience.
The aircraft used was a 1962 Sikorsky S-58JT helicopter, originally built for the West German army before being converted for civilian use.
Despite concerns earlier in the week about rain and wind, weather conditions improved Saturday morning, allowing the project to move forward under light winds and overcast skies.
Carefully Coordinated Operation
According to Pella, the operation began with safety training and site inspections at 8 a.m. The helicopter arrived around 10 a.m. and shortly afterward began lifting the rooftop units into place.
Crews averaged approximately two minutes per rooftop unit and successfully installed all 36 units in under 75 minutes.
Local contractor C.W. Suter prepared the site and assisted with the installation, while the City of Sioux Center helped with barricades and a temporary closure of 4th Avenue during the operation.
Project Expected to Be Complete in Early July
“The Pella team is very excited for the climate control project. Once complete, these upgrades will help create a more consistent and comfortable atmosphere throughout the facility, especially during the hottest months of the year,” said Sioux Center Engineering Team Leader Luke Francois.
Installation work will continue over the coming days, with the entire climate control system expected to be fully operational in early July, ahead of peak summer temperatures.
